Showing posts with label patented. Show all posts
Showing posts with label patented. Show all posts

Tuesday, January 12, 2010

Planing the Spray Foam

The next step in my patented Masterbond-SP wall system, is to use a tool I invented, the Vac-Planer. We use these on all of our exterior jobs as it is a crucial piece to my patented wall system process. I use my patented Vac-Planer tool to plane the dried spray foam insulation to a perfectly flat surface. It has an optional vacuum attachment that is great to keep job sites clean. It's optional as some jobs, such as this one, occupy such small spaces that the vacuum hose is not useful. Shaved foam chips are easy to sweep or vacuum up afterwards if you don't use the vacuum attachment.

The first thing I like to do is to dig out any fixtures. Here I've dug out the heater components. Here I am in action, planing the wall.
(NOTE: You may want to mute your computer or turn down volume before playing this video clip as it is live and full volume!)

This is a profile picture of the sprayed foam before I planed it. This is a profile picture of the same wall after I planed it. I've placed a straightedge on it to check for low and high spots.
Once I assess the high and low spots, I then fine tune the wall and sculpt desired portions with a round brush (actually designed for grooming horses!).

This is a sculpted flare above the wheel well.

Finally, Spray Foam Complete!

After simply heating, for about an hour, the exterior of the metal motorhome to the proper temperature for successful spray foam adhesion, I have completed the first phase of my patented Masterbond-SP exterior wall system: application of closed cell spray foam insulation. Here are a few images of the dried foam.


That's me at the end.

Wednesday, November 11, 2009

My Crazy Idea

Everyday my mind is swimming with ideas. I wake up at 4 AM most days because the gears already start turning and I have to sit down to sift through my thoughts.

One foggy day...ok just kidding...one day, I had this brilliant idea to buy an old motorhome, gut it, spray it with foam and cover the outside in stucco using my patented Masterbond™ wall system.

I present you *drumroll* the birth of THE WORLD'S FIRST STUCCO MOTOR CASTLE! I'm going to remodel a 1979 Dodge Titan 35 Ft. motorhome and am going to cover it in Stucco! This motorhome was made by the Champion home builders.